Capability

RD Design
ANSYS HFSS Finite Element Method software

Version:ANSYS 2023R2
Software function:Signal & Power integrity design、High-speed Cable & connector design、High Accuracy 3D Electromagnetic analysis software


Cable:
HFSS

Cable +connector 3D model

HFSS

Cable Electrical characteristics plot:Differential to common-mode return loss(SCD11)

HFSS

Cable Insertion loss

Connecter:

Insertion Loss : Simulation

HFSS

Insertion Loss : Measurement

HFSS

Return Loss : Simulation

HFSS

Return Loss : Measurement

HFSS

NEXT : Simulation

HFSS

NEXT : Measurement

HFSS

FEXT : Simulation

HFSS

FEXT : Measurement

HFSS
CST Studio Suite analysis software

Version:CST 2018(Update to CST2024)
Software function:Signal & Power integrity design、High-speed Cable & connector design、High Accuracy 3D Electromagnetic analysis software


CST
CST

Connector 3D modelⅠ

3D CAD
3D CAD Software

Version:Creo Parametric 10
Software function:3D solid design, sheet metal design, 2D drawing, parts assembly, interference analysis, product rendering

Connector 3D modelⅡ

Autodesk
Autodesk Moldflow Insight

Version:Autodesk Moldflow Insight 2010
Software function:Plastic flow, warpage, cooling, weld lines, air envelope and flow channel optimization analysis

Terminal Stress Analysis

CAE
SIMULIA Abaqus CAE

Version:SIMULIA Abaqus 6.9
Software function:Analysis of static, dynamic, heat transfer, contact, etc. structures

PCB Layout

Version: OrCAD, Allegro, PADS
Software function : Schematic Design, PCB Layout, 3D &, 2D drawing, Parts assembly.


3D layout
3D layout
Associations and Certifications
CCLink
Instruments and equipment
TOOLING

High-voltage wire harness processing for wire outer skin stripping

SI

SI Measure

INJECTION MACHINE

Injection Machine

PRESS MACHINE

Press Machine

Highly Precision Mold Workshop Equipment
  • .Tools and super-hard materials are ground and finished. The grinding wheel is made of diamond or white jade; the optical projection magnification mode is used for imaging, which can be magnified up to 40 times for imaging.
  • .The related processing accuracy can be controlled within ±0.0001mm.
Equipment

High-precision optical grinder
Manufacturer: WASINNO

Equipment

High-precision EDM
Manufacturer: MITSUBSHI

INJECTION MACHINE

5-axis CNC
Manufacturing place: Taiwan

Extremely fine (AWG42~46#) wire harness production and processing equipment
  • .The main working principle of the laser machine is to use different laser principles inside the equipment to process the outer back of the wire without damaging the internal wire core. Can be fixed in length and depth. The wires are too thin to use conventional equipment.
  • .The main working principle of the welding machine is that the equipment welds the wires to the connector through the principle of timed high temperature protection. The main welding mode is Hot-bar welding.
  • .The main products are used in medical equipment.
Equipment

Wire processing equipment: CO2 laser machine

Equipment

Wire welding equipment: welding machine

Qualification
NEV large square wire cutting and stripping machine
  • .The machine processing range is from 2.5 square millimeters to 150 square millimeters of wire.
  • .The machine adopts fully automatic loading and can achieve fixed-length cutting and double-end peeling. The accuracy can be controlled within ±1mm.
2.5D MICRO PROJECT
TDR TEST
MICRO PROJECT
MATING_UN-MATING
Electrical performance test (continuity, withstand voltage, insulation)
  • .The machine uses voltage/current loading mode for testing; mainly testing withstand voltage, insulation resistance and continuity. (Current can test 600A\DC test can reach 5000V)
  • .Ensure product reliability through product leakage current/impedance value monitoring.
Temperature rise tester
  • .The machine's built-in temperature sensing node detects and collects the temperature of connectors, terminals and wires.
  • .Conduct a load test based on the square number of the wire (1.75mm²~240mm²) and refer to the ISO current value (1A~650A). This equipment is mainly used to verify the reliability of the riveting die and whether there will be temperature rise problems during normal use of the product.

Electrical performance test

2.5D MICRO PROJECT

Temperature Rise Tester I

2.5D MICRO PROJECT

Temperature Rise Tester Ⅱ

2.5D MICRO PROJECT
Crimping design and analysis capabilities
  • Analysis crimping cross section capability:
  • Calculation of wire compression ratio (80% deformation calculation)
2.5D MICRO PROJECT
2.5D MICRO PROJECT
MES (Manufacturing Execution System)
  • Each Cable has its own QR Code.
    It can trace, management and supervise the cable from source to end customer.
  • .Generate a unique QR code based on customer order and paste this QR code on the cable jacket.
  • .Each working station will save the production data of the product that can be checked later.
  • .In order to meet customer need from manufacturing site, the MES is introduced to track and control data on WIP (Work in Process), raw materials, machine status, production targets and actual output result.
  • Generate QR Code > Cable Cutting > Stripped Outer Jacket > Crimping > Electrical Test > Waterproof Test > Packing > Shipping
2.5D MICRO PROJECT

Paste the QR Code to Cable

2.5D MICRO PROJECT

Scan

2.5D MICRO PROJECT

Operation

2.5D MICRO PROJECT

Retrieve Production Data and Save it.

Temperature Test Systems
  • Temperature Test Systems can be used to quickly measure the optoelectronic characteristics of optical modules in full duplex and three temperatures (25 degrees -40 degrees 85 degrees)
2.5D MICRO PROJECT
2.5D MICRO PROJECT

Liquid terminal welding machine

2.5D MICRO PROJECT

Schleunger wire stripping machine

2.5D MICRO PROJECT

JAM semi-automatic stripping terminal machine

2.5D MICRO PROJECT

Soltec force management device

2.5D MICRO PROJECT

2.5D Micro Project

TDR TEST

TDR Test

MICRO PROJECT

Micro Project

MATING_UN-MATING

Mating & Un-Mating

AOC / Transceiver process equipment
2.5D MICRO PROJECT

Thermal AIR

TDR TEST

Eye Pattern

MICRO PROJECT

Optical Attenuator

MATING_UN-MATING

BERT-400G

2.5D MICRO PROJECT

BERT-200G

TDR TEST

Power Supply

MICRO PROJECT

Cisco Catalyst 9500-48Y4C-A

MATING_UN-MATING

Juniper QFX5120-48Y

2.5D MICRO PROJECT

Dell power connect 2824

TDR TEST

Edgecore AS7312-54XS

MICRO PROJECT

Cisco Meraki MX450-HW

MATING_UN-MATING

VIAVI MTS-5800-100G

2.5D MICRO PROJECT

VIAVI MTS-5800

TDR TEST

Anritsu MT1040A

mail to JPC
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