JPC Connectivity

Capability

RD Design

ANSYS HFSS Finite Element Method software

3D model design

Version:ANSYS 2023R2
Software function:Signal & Power integrity design、High-speed Cable & connector design、High Accuracy 3D Electromagnetic analysis software

Cable：

Cable +connector 3D model

Cable Electrical characteristics plot:Differential to common-mode return loss(SCD11)

Cable Insertion loss

Connecter：

Insertion Loss : Simulation

Insertion Loss : Measurement

Return Loss : Simulation

Return Loss : Measurement

NEXT : Simulation

NEXT : Measurement

FEXT : Simulation

FEXT : Measurement

CST Studio Suite analysis software

Mold flow analysis

Version:CST 2018(Update to CST2024)
Software function:Signal & Power integrity design、High-speed Cable & connector design、High Accuracy 3D Electromagnetic analysis software

3D CAD Software

Version:Creo Parametric 10
Software function:3D solid design, sheet metal design, 2D drawing, parts assembly, interference analysis, product rendering

Autodesk Moldflow Insight

Version:Autodesk Moldflow Insight 2010
Software function:Plastic flow, warpage, cooling, weld lines, air envelope and flow channel optimization analysis

SIMULIA Abaqus CAE

Terminal Stress Analysis

Version:SIMULIA Abaqus 6.9
Software function:Analysis of static, dynamic, heat transfer, contact, etc. structures

PCB Layout

Version: OrCAD, Allegro, PADS
Software function : Schematic Design, PCB Layout, 3D &, 2D drawing, Parts assembly.

Associations and Certifications

Instruments and equipment

High-voltage wire harness processing for wire outer skin stripping

SI Measure

Injection Machine

Press Machine

Highly Precision Mold Workshop Equipment

．Tools and super-hard materials are ground and finished. The grinding wheel is made of diamond or white jade; the optical projection magnification mode is used for imaging, which can be magnified up to 40 times for imaging.
．The related processing accuracy can be controlled within ±0.0001mm.

High-precision optical grinder
Manufacturer: WASINNO

High-precision EDM
Manufacturer: MITSUBSHI

5-axis CNC
Manufacturing place: Taiwan

Extremely fine (AWG42~46#) wire harness production and processing equipment

．The main working principle of the laser machine is to use different laser principles inside the equipment to process the outer back of the wire without damaging the internal wire core. Can be fixed in length and depth. The wires are too thin to use conventional equipment.
．The main working principle of the welding machine is that the equipment welds the wires to the connector through the principle of timed high temperature protection. The main welding mode is Hot-bar welding.
．The main products are used in medical equipment.

Wire processing equipment: CO2 laser machine

Wire welding equipment: welding machine

Qualification

NEV large square wire cutting and stripping machine

．The machine processing range is from 2.5 square millimeters to 150 square millimeters of wire.
．The machine adopts fully automatic loading and can achieve fixed-length cutting and double-end peeling. The accuracy can be controlled within ±1mm.

Electrical performance test (continuity, withstand voltage, insulation)

．The machine uses voltage/current loading mode for testing; mainly testing withstand voltage, insulation resistance and continuity. (Current can test 600A\DC test can reach 5000V)
．Ensure product reliability through product leakage current/impedance value monitoring.

Temperature rise tester

．The machine's built-in temperature sensing node detects and collects the temperature of connectors, terminals and wires.
．Conduct a load test based on the square number of the wire (1.75mm²~240mm²) and refer to the ISO current value (1A~650A). This equipment is mainly used to verify the reliability of the riveting die and whether there will be temperature rise problems during normal use of the product.

Electrical performance test

Temperature Rise Tester I

Temperature Rise Tester Ⅱ

Crimping design and analysis capabilities

Analysis crimping cross section capability：
Calculation of wire compression ratio (80% deformation calculation)

MES (Manufacturing Execution System)

Each Cable has its own QR Code.
It can trace, management and supervise the cable from source to end customer.
．Generate a unique QR code based on customer order and paste this QR code on the cable jacket.
．Each working station will save the production data of the product that can be checked later.
．In order to meet customer need from manufacturing site, the MES is introduced to track and control data on WIP (Work in Process), raw materials, machine status, production targets and actual output result.
Generate QR Code > Cable Cutting > Stripped Outer Jacket > Crimping > Electrical Test > Waterproof Test > Packing > Shipping

Paste the QR Code to Cable

Scan

Operation

Retrieve Production Data and Save it.

Temperature Test Systems

Temperature Test Systems can be used to quickly measure the optoelectronic characteristics of optical modules in full duplex and three temperatures (25 degrees -40 degrees 85 degrees)